Rover/ MG-Rover Workshop Tools

AST5160

Diesel 1.2 / 1.6 / 2.0 TDi Common Rail Camshaft Installation Kit (Belt Driven)

VAG 1.2, 1.6 and 2.0 'EA189', twin camshaft, belt driven diesel engines have a single belt sprocket and a pair of drive gears at the rear of the camshafts. One of the drive gears is spring loaded to eliminate lash in the camshaft drive.

The camshafts are retained in the cylinder head by a camshaft carrier into which the bearing surfaces are machined. It is critical that the aluminium carrier frame and camshaft assembly are aligned and installed correctly to prevent damage and premature failure of the bearing surfaces.

AST5160 included the required tools to ensure that the camshafts are installed correctly. Without the use of correct tools the camshaft carrier and cylinder head bearing surfaces may be damaged.


AST5160 comprises - equivalent OE Ref:

Camshaft Assembly Frame  - T40094A

Camshaft Setting Blocks (1.2/1.6/2.0)   - T40094A

Camshaft/Carrier Retaining Tool  - T40095

Camshaft Split Gear Positioning Tool   - T40096/1

Camshaft Hub Holding Tool   - T10051


Models
Engines

Audi

  • A1/A1 Sportback (8XA/8X1)
  • A3 Cabrio (8P7)
  • A3/A3 Sportback (8PA/8P1)
  • A4 (8K2/8K5)
  • A4 allroad (8KH)
  • A4/A4 quattro (8K2/8K5)
  • A5 Cabriolet (8F7)
  • A5 Coupe (8T3)
  • A5 Sportback (8TA)
  • A6 (4G2/4G5)
  • Q3 (8UB)
  • Q5 (8RB)
  • TT (8J3/8J9)

SEAT

  • Alhambra (710)
  • Altea/Altea XL (5P1/5P5/5P8)
  • Exeo (3R2/3R5)
  • Ibiza (6J1/6J5/6J8)
  • Leon (1P1)
  • Toledo (5P2/KG3)

Skoda

  • Fabia II (542/545)
  • Octavia II (1Z3/1Z5)
  • Praktik (5J7)
  • Rapid /Spaceback (NH1/NH3)
  • Roomster (5J7)
  • Superb II (3T4/3T5)
  • Yeti/Yeti Outdoor (5L6/5L7)

Volkswagen

  • Amarok (2H_/S1B)
  • Beetle/Coccinelle/Maggiolino (5C1/5C7)
  • Caddy/Caddy Maxi (2C_)
  • CC (358)
  • Crafter (2E_/2F_)
  • Eos (1F7/1F8)
  • Golf Plus (521)
  • Golf V Estate (1K5)
  • Golf VI Estate (AJ5)
  • Golf VI/Cabrio (517/5K1)
  • Jetta (162/1K2)
  • Passat (362/365/3C2/3C5)
  • Passat Alltrack (365)
  • Passat CC (357)
  • Polo (6R1)
  • Scirocco (137)
  • Sharan (7N1)
  • Tiguan (5N1/5N2)
  • Touran (1T1/1T2/1T3)
  • Transporter T5 (7H/7J/7E/7F)
  • 1.2D
  • CFWA
  • 1.6D
  • CAYA
  • CAYB
  • CAYC
  • CAYD
  • CLNA
  • 2.0D
  • CAGA
  • CAAA
  • CAAB
  • CAAC
  • CAAD
  • CAAE
  • CAGA
  • CAGB
  • CAGC
  • CAHA
  • CAHB
  • CAYB
  • CBAA
  • CBAB
  • CBAC
  • CBBA
  • CBBB
  • CBDA
  • CBDB
  • CBDC
  • CCHB
  • CDBA
  • CDCA
  • CEGA
  • CFCA
  • CFFA
  • CFFB
  • CFFD
  • CFFE
  • CFGB
  • CFGC
  • CFGD
  • CFHA
  • CFHB
  • CFHC
  • CFHD
  • CFHE
  • CFHF
  • CFJA
  • CGLA
  • CGLB
  • CGLC
  • CGLD
  • CGLE
  • CJAA
  • CJCA
  • CJCB
  • CJCC
  • CJCD
  • CKTB
  • CKTC
  • CKUB
  • CKUC
  • CLCA
  • CLCB
  • CLJA
  • CLLA
  • CLLB
  • CMCA
  • CMEA
  • CMFA
  • CMFB
  • CMGB
  • CNEA
  • CNFA
  • CNFB
  • CSHA
  • CSLA
  • CSLB
  • CSLC

With this kit you will also need:

Camshaft Sprocket Holding Tool with inter-changeable pins
AST4844

Camshaft Sprocket Holding Tool with inter-changeable pins

Many engine timing procedures require the camshaft sprocket(s) to be 'free to turn' on the camshaft during belt tensioning or timing adjustment.

AST4844 Sprocket Holding Tool provides a safe and correct means of counter-holding the sprocket whilst releasing and tightening the sprocket bolt/nut.


OEM Numbers covered by this tool:  1.860.885.000, 9880, T10172, VAG3036

Camshaft Sprocket Holding Tool with inter-changeable pins
Front End Panel Support Guide Set
AST4741

Front End Panel Support Guide Set

AST4741 - Front End Panel Support Guide Set: Essential to extend front end to 'Service Position' for access during belt replacement.


OEM Numbers covered by this set: T10093, T20070, T30092, VAG3369, VAG3411

Front End Panel Support Guide Set
Diesel 1.2 to 2.0 Di/TDi PD Pumpe Düse & Common Rail Engine Setting / Locking & Belt Replacement Kit - VAG - Includes Balancer Shaft Setting Tool
AST4840A

Diesel 1.2 to 2.0 Di/TDi PD Pumpe Düse & Common Rail Engine Setting / Locking & Belt Replacement Kit - VAG - Includes Balancer Shaft Setting Tool

AST4840A Engine Setting / Locking kit for VAG Pumpe Düse and Common Rail diesel engines has been updated to include AST4909 Balancer Shaft / Oil Pump Module setting tool.

AST4909 is equivalent to OE reference T10255 and is used to set the balancer shaft position on 2.0 TDi PD engines.

Diesel 1.2 to 2.0 Di/TDi PD Pumpe Düse & Common Rail Engine Setting / Locking & Belt Replacement Kit - VAG - Includes Balancer Shaft Setting Tool

Adapter Set for 2.7 / 3.0 / 4.2 TDi (Chain Driven):

OEM tool codes included in this kit:

  • T10051
  • T40094
  • T40094/1
  • T40094/10
  • T40094/11
  • T40094/12
  • T40094/2
  • T40094/9
  • T40095
  • T40096/1

Notes:

Essential Tool - required when installing camshafts.

Enquire about this product

×

Product Information at Your Fingertips

Unlock Detailed Insights with QR Codes on Every Label

Discover the full potential of our products by accessing comprehensive information and user guides directly from your smartphone. Each product we offer comes with a QR code on the label, linking you to a wealth of information tailored to your needs.


How to Access Product Information

  1. Locate the QR Code on Your Product Label
    Each product comes with a unique QR code, prominently displayed on its label.
  2. Scan the QR Code with Your Smartphone
    Using your smartphone’s camera or a QR code reader app, simply point and scan. No additional software is required.
  3. View and Download the PDF
    After scanning, you’ll be redirected to a dedicated PDF file hosted on our website. From there, you can view, download, or share the information with ease.